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Telehandler Pre-Start Inspection Checklist

This chapter provides the Telescro telehandler pre-start inspection checklist for engine, transmission, hydraulics, brakes, boom assembly, cab systems, wheels, and general operating condition checks.

12.1 General Rules for Pre-Start Inspection

Before a Telescro telehandler is started and put into use, the main systems and key components must be checked in accordance with the pre-start inspection checklist.

Principle

Before each start-up, a basic condition check must be completed to confirm that the complete machine, attachment, control system, and safety-related components are in a usable condition.


12.2 Engine Inspection (100)

The following engine-related items must be checked before start-up:

No. Inspection Item
100-01 Air filter
100-02 Fuel tank
100-03 Fuel line filter
100-04 Injection or carburetion system
100-05 Radiator and cooling system
100-06 Belts
100-07 Hoses

12.3 Transmission Inspection (101)

The following transmission-related items must be checked before start-up:

No. Inspection Item
101-01 Reversing system
101-02 Gear shift lever

12.4 Axle / Reduction Gearbox Inspection (102)

The following axle / reduction gearbox-related items must be checked before start-up:

No. Inspection Item
102-01 Operation and sealing
102-02 Parking setting

12.5 Hydraulic / Hydrostatic Circuit Inspection (103)

The following hydraulic / hydrostatic circuit-related items must be checked before start-up:

No. Inspection Item
103-01 Cooler
103-02 Pumps and couplings
103-03 Connection tightness
103-04 Luffing cylinder
103-05 Chassis leveling cylinder
103-06 Telescopic cylinder
103-07 Compensation cylinder
103-08 Upper leveling cylinder
103-09 Stabilizer cylinder
103-10 Control valve
103-11 Counterbalance valve

12.6 Brake System Inspection (104)

The following brake system-related items must be checked before start-up:

No. Inspection Item
104-01 Service brake and parking brake operation

12.7 Lubricants and Grease Inspection (105)

The following lubrication-related items must be checked before start-up:

No. Inspection Item
105 Lubricants and grease

12.8 Telescopic Boom Assembly Inspection (106)

The following telescopic boom assembly-related items must be checked before start-up:

No. Inspection Item
106-01 Telescopic boom
106-02 Wear pads
106-03 Fork carriage
106-04 Forks

12.9 MAST Assembly Inspection (107)

The following MAST assembly-related items must be checked before start-up:

No. Inspection Item
107-01 Fixed and moving mast sections
107-02 Fork carriage
107-03 Chains
107-04 Rollers
107-05 Forks

12.10 Attachment Inspection (108)

The following attachment-related items must be checked before start-up:

No. Inspection Item
108-01 Machine-side fittings
108-02 Hydraulic couplers

12.11 Cab / Protective Devices / Electrical Circuit Inspection (109)

The following cab, protective device, and electrical circuit-related items must be checked before start-up:

No. Inspection Item
109-01 Seat
109-02 Instrument panel
109-03 Audible and visual alarms / safety systems
109-04 Air conditioning system
109-05 Windshield wiper / windshield washer
109-06 Road horn
109-07 Reverse horn
109-08 Road lights
109-09 Auxiliary lights
109-10 Rotating beacon
109-11 Battery

12.12 Wheel Inspection (110)

The following wheel-related items must be checked before start-up:

No. Inspection Item
110-01 Rims
110-02 Tires / pressure

12.13 Screw Inspection (111)

The following items must be checked before start-up:

No. Inspection Item
111 Screws

12.14 Frame and Body Inspection (112)

The following items must be checked before start-up:

No. Inspection Item
112 Frame and body

12.15 Paint Inspection (113)

The following items must be checked before start-up:

No. Inspection Item
113 Paint

12.16 General Operation Inspection (114)

The following items must be checked before start-up:

No. Inspection Item
114 General operation

12.17 Operation Manual Inspection (115)

The following items must be checked before start-up:

No. Inspection Item
115 Operation manual

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